Insulating Walls

Several tasks had to be completed before the insulation could happen. They were:

Electrical rough-in (subcontractor)
HVAC rough-in (subcontractor)
Plumbing top-out (Oz)
Security system wiring (Oz and the boys)
CAT-6 Internet cable wiring (Oz and the boys)
Blocking for installation of brackets/handrails, etc. (Oz)
Final installation of woodburning stove and chimney (Oz)

During the past month, all these things have been accomplished. So… we got started on placing insulation on the wall sections. We used R-19 batting for the exterior walls and R-13 for the interior insulation for the pantry. We insulated between the living area and the bedrooms (R-19), providing a nice sound and heat barrier between them. The bedrooms are on a different HVAC zone, so we can keep the bedrooms at the desired temp. relative to the rest of the house. We’ve been very happy with the work done by the subcontractor. He used hard metal ducting for all but the last few feet on each duct, so no problems with collapsing ductwork is expected.

Hard metal ductwork
More metal ductwork

It has been definitely chilly on a few mornings, so we’ve been happy to have the woodburning stove ready for use. We’ve been very happy with how easy it is to get a fire started and how much heat the stove puts out.

Pacific Energy Vista woodburning stove

The plumbing project was quite a bit different than plumbing systems we’ve had in our other homes. Oz used pex plumbing this time. We especially like the manifold design, which allows us to control water flow to any part of the house from the main manifold. The plumbing inspection was passed with flying colors.

Shower control valve and pex plumbing
Plumbing manifold back side
Pex manifold front side

The boys and Oz had a good time running through the rafters to install security wiring for all doors and windows, as well as computer wiring to allow ease of use of internet throughout the house.

Our very large walk-in pantry has been completely insulated to allow for the possibility of making it into a walk-in cooler in the future. We installed a plug and framed a section of the back wall to accommodate a wine cellar A/C unit. We don’t plan to do this right away, but it will be very temperature stable in the meantime and allow for the possibility later.

Pantry completely insulated

Upstairs in the hobby room above the garage, we were concerned about the heat on the south side of the house. To try to minimize the heat in the hot summertime, we added a layer of styrofoam insulation between the rafters before adding the bat insulation. On the south side, we also added an additional layer of wall insulation to try to minimize the heat gain.

Hobby Room (aka Military research center) insulated

We gained a new appreciation for the folks who do this for a living (and are somewhat mystified as to why anyone would). This is easily our least favorite task thus far. We wore long-sleeve shirts, gloves, breathing masks and eye protection to do this job (quite miserable) and washed the same clothes every day to try to prevent the permanent ruination of several different sets of clothes by the fiberglass fibers… ugh.

November update

I cannot believe it has been more than a month since I posted an update… suffice it to say that we have not stopped working and been laying about!

In the past month, the exterior of the house has been almost finished, including:

Stucco
Caulking and Painting Exterior Trim (soffits and fascia)
Exterior Door installation
Chimney
Roofing
Installation of Garage Doors
Gravel placed on drive and on road
Exterior Light fixture installation

We hired a subcontractor for the stucco. While they worked on stucco, I kept up (barely) with painting and caulking all the soffits and fascia. We used the elastomeric stucco that is well-suited to our dry climate. I know that in some parts of the country the tight seal the synthetic stucco provides brings potential problems. Here in the dry southwest, it works very well.

We did our own installation of all doors, including the garage doors. This allowed us to secure the house while we are away from home and also cuts down on the dust and dirt inside. Since the garage doors were installed, we were able to move all the tools and building materials over to the new house garage and give ourselves a bit more space in the workshop. Exterior light fixtures have also been put into place.

The roof is a metal roof, installed by a local contractor. We chose a somewhat unusual color — simple galvalume. The reasons we decided on that color are that 1) the unpainted metal surface has the highest reflectivity of any of the metal roof materials, and 2) it is also the least expensive. We think it goes well with the territorial-style of our home and will last virtually forever. Low maintenance, baby.

Finally, as the winter weather approaches, we put down a layer of gravel on our formerly dirt road. During the driest parts of the summer, the caliche in the area causes the dust to build up several inches deep on the road. Driving on our road at that time raises a veritable cloud of dust. The roads are also very nearly impassable after heavy rains. So… laying several inches of gravel has vastly improved the road. Heck, I may even wash the car…

See some photos of the exterior:

Synthetic rock trim delivered and ready to install...

Front entry (door wrapped in plastic)
View from the northwest
Back porch view
Side porch and garage rear